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To calculate the hourly fuel consumption of a 20-ton diesel boiler, you need to consider several factors, including the boiler's efficiency, the type of diesel fuel used, and the heating value of the fuel. Here's a general guideline for estimating the hourly fuel consumption:
Boiler Efficiency: The efficiency of a boiler can vary widely depending on its design, condition, and maintenance. Common industrial boilers have efficiencies ranging from 70% to 90%. For this calculation, let's assume an efficiency of 80%.
Heating Value of Diesel Fuel: The heating value of diesel fuel can vary, but it's typically around 130,000 British Thermal Units (BTUs) per gallon or 35,000 kJ per liter.
Boiler Capacity: You mentioned a 20-ton diesel boiler. A "ton" in the context of boiler capacity typically refers to a unit of refrigeration, equal to 12,000 BTUs per hour. So, a 20-ton boiler can produce 20 x 12,000 = 240,000 BTUs per hour.
Now, let's calculate the hourly fuel consumption:
Hourly Fuel Consumption (gallons per hour) = Boiler Capacity (BTUs per hour) / (Boiler Efficiency x Heating Value of Diesel Fuel)
Hourly Fuel Consumption (liters per hour) = Boiler Capacity (kJ per hour) / (Boiler Efficiency x Heating Value of Diesel Fuel)
Using the values mentioned above:
Hourly Fuel Consumption (gallons per hour) = 240,000 BTUs per hour / (0.80 x 130,000 BTUs per gallon)
Hourly Fuel Consumption (liters per hour) = 240,000 kJ per hour / (0.80 x 35,000 kJ per liter)
Now, calculate these values:
Hourly Fuel Consumption (gallons per hour) = 2.3077 gallons per hour (approximately)
Hourly Fuel Consumption (liters per hour) = 5.8113 liters per hour (approximately)
So, a 20-ton diesel boiler with an assumed efficiency of 80% may consume approximately 2.31 gallons (or 8.74 liters) of diesel fuel per hour under normal operating conditions. Keep in mind that actual fuel consumption can vary based on factors such as load demand, boiler efficiency, and the specific type and quality of diesel fuel being used. It's essential to monitor fuel consumption regularly to optimize boiler operation and minimize energy costs.
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